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The accurate number of pulley and belt teeth for a given center distance may be found from detailed tables included in the manufacturers catalogs. Guideline values may also be determined by using the nomogram in Fig. 14.24. Enter the nomogram at the ratio of given center distance to pitch (point 1), and proceed vertically to intersection 2 with the straight line indicating the number of teeth of the belt intended for use; then proceed horizontally from this point to intersection 3 with the curve of the given speed ratio. The number of teeth of the smaller pulley can be calculated from the applicable value on the axis of the tooth ratio of the belt and the smaller pulley (point 4), and the number of teeth of the larger pulley from the speed ratio; the results are rounded to the next higher whole numbers. When calculating the number of teeth or the geometric design data, the designer has to ensure that the number of meshing teeth is at least six to eight. For the transmission of larger peripheral forces, the minimum number of meshing teeth has to be increased in accordance with manufacturers data. The transmissible peripheral force Fu is closely related to the effective shaft tensioning force Fw, which is dependent on the initial tensioning force FA and the operating conditions. As in chain drives, the effective shaft tensioning force Fw increases with increasing load moment. As a guideline, assume the initial tensioning force FA to be in the range Fu FA 1.5Fu (14.53)

and the belt side-force ratio to be FI/FII 5, where FI is the tight-side force and FII is the slack-side force The permissible initial tensioning force FA is determined by the construction and the dimensions of the selected belt Particular attention has to be paid to the fact that the belt should not be strained to such a degree as to prevent proper functioning of the belt-and-pulley combination because of the resultant pitch deviation In addition to the standard synchronous belts, according to ISO 5296, other types of synchronous belts with metric pitch but changed tooth configuration or shape are used for special applications Figure 1425 shows the different constructions of common synchronous belts The teeth of the standard synchronous belt (Fig 1425a) are trapezoidal.

Part I:

December 1998 August 2000 November 2002 (Projected)

The belt is made of highly elastic synthetic rubber (polychloroprene) with an intermediate ply (tension member) of high-strength fiber-glass cord with little change of length under load The pulley side of the belt is made of abrasion-resistant polyamide fabric The back of the belt is ground to ensure nonpositive driving of belt tighteners or additional pulleys The polyurethane synchronous belt, shown in Fig 1425b, has a similar tooth shape This belt is made of a highly elastic and abrasion-resistant plastic (polyurethane) and needs no pulley-side fabric cover to reduce wear The intermediate ply taking the tension consists of steel cord, and so the belt strain is reduced to a minimum The belt pitch is metric Common pitch values are 5 mm for belt type T5, 10 mm for T10, and 20 mm for T20.

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Heavy-duty belts are innovations with a tooth shape designed to ensure optimum distribution of the flank pressure over the entire tooth surface The belt teeth have an enlarged cross-sectional area for the reduction of transverse (shear) stress, their edges being chamfered Trade names differ among manufacturers (HTD, SuperTorque, etc) Neither the tooth shape nor the pitch is standardized and both may vary with the product, although the pitch is usually metric Belt materials and construction are similar to those of standard belts Common pitch values are 8, 14, and 22 mm..